The encyclopedia · Software & IT · Technical decision · 2003
Amazon stopped sorting stows by type and stored any item anywhere
Amazon switched from sorting by product to 'random stow', letting pickers always be near whatever got ordered.
Amazon
the move
Fulfillment centers traditionally stored each product in a fixed slot, so pickers could learn a layout. The trouble is that demand is lumpy: a popular item fills one area while another sits empty, and a single spike can overwhelm a whole section.
Amazon's switch to 'random stow' came out of that failure mode. Instead of assigning a slot by product, a stower puts each unit in the next free bin and records the location. A beach towel can end up next to batteries and frying pans.
The point is that the system tracks every item, so proximity is what matters. When an order arrives, the picker closest to that item gets the job. The warehouse no longer needs a fixed place for a product; it needs a fast way to find it.
This is organized chaos, not disorder — the randomness is in where things are stored, not in whether the system can locate them.
why it works
- Free-slot storage uses all available space evenly instead of reserving little-used corners for slow items.
- Letting a nearby picker grab any item shortens travel and crowds fewer workers into one hot zone.
- The system does not need to reserve space for a spike, because a large order is spread across many bins.
- Software knows exactly where each unit is, so the 'chaos' is invisible to the picker.
what transfers
Order out of the warehouse, not into it — a system that can find anything beats a system that has to remember where everything should be.
what came after
Random stow became a core part of Amazon's fulfillment model and was later paired with robots that bring the shelf to the picker. It is now widely studied in warehouse optimization as a deliberate trade of tidy layout for storage density and pick efficiency.
references
- How Harry Potter broke Amazon and forced a new speed test
- I discovered Amazon's genius storage secret
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