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The encyclopedia · Engineering & Operations · Technical decision · 1972–1979

Lantech wrapped pallets in film instead of strapping or heat.

Lantech's stretch wrapper unitised a pallet with tensioned film and later halved film use by pre-stretch.

Lantech

the move

Securing a pallet of goods for shipment used to mean strapping it with steel bands or shrinking a plastic bag around it in a heat tunnel, both of which were expensive, slow and could damage the load.

In 1972 Pat and Bill Lancaster started Lantech and invented the stretch wrapper, which unitises a pallet by wrapping it in layers of tensioned plastic film instead of heat or strapping. They showed the first stretch wrapper at a 1973 packaging trade show.

In the late 1970s the brothers added pre-stretch, drawing the film thinner before it was applied, which cut the amount of film needed to secure a load by about half and made the wrapper a cheap and safe way to ship almost anything.

why it works

  • Tensioned film holds a load without the cost and bulk of a heat tunnel.
  • Pre-stretch reduces film use, so the unitising cost falls again.
  • No flame means no burn risk to workers or the load
  • Any pallet can be wrapped, so the machine serves almost every shipper
the payoffHold a load with tension, not heat or steelclever

what transfers

Replace a costly, dangerous step with a cheap physical principle, and then strip the cost again with pre-stretch.

what came after

Stretch wrap became the standard way to secure pallet loads for shipment, and Lantech grew into a large packaging-machinery maker. Pre-stretch set the benchmark for reducing material use on a global scale.

references

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