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The encyclopedia · Engineering & Operations · Product decision · 1950s-1970s

The collapsible bulk bag turned a tonne of powder into one unit load

The woven FIBC holds about a tonne, lifts by its own loops and empties from the bottom, so bulk goods ship as one unit without a rigid box.

Flexible intermediate bulk container makers

the move

Moving a tonne of fertilizer, cement, resin or grain meant either heavy drums or many sacks, each needing separate handling and palletising.

The flexible intermediate bulk container, a woven polypropylene bag with lifting loops, appeared from the late 1950s-1960s and became known as a bulk bag or Super Sack.

It fills from the top, holds about a tonne, and empties from a bottom discharge spout, so a forklift moves the whole batch as one unit and the bag folds flat for the return trip.

That soft, collapsible bag lets a supplier move bulk goods without owning rigid intermediate bulk containers.

why it works

  • It turns a bulk powder into a single unit a forklift can lift by its loops.
  • A bottom discharge empties it by gravity, so no tipping or shaking.
  • Folding flat when empty cuts return freight and storage space.
  • A woven bag is cheap, so it suits one-way use or reuse depending on the load.
the payoffMake a soft container that lifts a tonne and empties itselfneat

what transfers

Instead of a rigid box, make a cheap soft container that is itself a unit load and collapses when empty.

what came after

FIBCs became a standard for dry bulk worldwide, used for everything from cement and fertilizer to food and chemicals, and helped commoditise the intermediate step in the bulk supply chain.

references

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